(1) The Gas Cylinders Rules, 2004 is hereby repealed.
(2) Notwithstanding such repeal
(a) all licenses or approvals granted or renewed under the said rules and all fees imposed or levied shall be, deemed to have been granted, renewed or imposed or levied, as the case may be under the corresponding provisions of these rules; and
(b) all approvals given and all powers conferred by or under any notification or rule shall, so far as they are consistent with the Act and these rules be deemed to have been given or conferred by or under these rules.
SCHEDULE I
[See Rule 3(1)]
Types and Standards of Cylinders or Valves and LPG Regulators
A. Cylinders and Containers
1. Indian Origin
(a) Cylinders. Welded low carbon steel cylinders for low pressure liquefiable gases manufactured to IS:3196 Part 1, Part 2 & Part 4, IS:7142, auto LPG containers to IS:14899, DA cylinders to IS:7312 Cryogenic containers manufactured to EN-1251, EN 13458, ASME SEC VIII Div I and AD 2000 MB composite cylinders manufactured to EN-14427, ISO-11119-3 and EN-12245 or any other specification accepted by the Chief Controller certified by Bureau of Indian Standards or any other inspection authority approved by the Chief Controller.
Seamless Aluminum Alloy cylinder manufactured to ISO 7866 & IS 15660 by M/s. Luxfer Uttam India Pvt. Ltd., Faridabad certified by Bureau of Indian Standards or any other inspection authority approved by Chief Controller. Aluminum cylinder conforming to BS; 5045:Pt.3, ISO 7866 or EN equivalent specification. Seamless steel cylinders manufactured to IS: 7285 and CNG On-board cylinders manufactured to IS-15490 by M/s. Bharat Pumps & Compressors
Limited, Naini, Allahabad, M/s. Everest Kanto Cylinders Limited, Mumbai/(manufacturing unit at Tarapur, Aurangabad, Maharashtra, Kuchh in Gujarat and M/s. Maruti Koatsu Cylinders Limited, Halol, Gujarat, M/S Rama Cyliders Pvt Ltd Kutchh, Gujarat, M/S Redson Industries Pvt Ltd AP, M/S Sarju Impex Bharuch, Gujarat M/S Euro Cylinders, M/s Lizer Cylinders Kutchh, Gujarat---, M/S Shahuwala High Pressure Cylinders Vishakhapatnam, AP, M/S Confidence Petroleum India Ltd Vishakhapatnam, AP, M/S Associate High Pressure Technologies Pvt Ltd Kutchh, Gujarat, M/S Nitin Cylinders Ltd Mumbai, M/S Jay Fe Cylinders Delhi, M/S Shaba Cylinders Pvt Ltd Ujjain M P, Jumbo cylinders manufactured by M/S Everest Kanto Cylinders Limited manufactured to ISO-11120 certified by Bureau of Indian Standards or any other inspection authority approved by Chief Controller.
(b) Containers. Tonners or containers manufactured to BS:1500, ASME Section VIII Division 1, IS:2825 by M/s. Asco Industrial Corporation, New Delhi, M/s. Indian Sugar and General Engg. Corporation, Yamunagar, M/s. Anup Engineering Ltd., Ahmedabad, M/s. Kosan Metal Products Pvt. Ltd., Mumbai, M/s. Meenakshi Associated Pvt. Ltd., Surajpur Dist. Ghaziabad, M/s. Titanium Equipment and Anode Manufacturing Co. Ltd., Chennai, M/s. Expo Gas Containers Ltd., Mumbai, and certified by an inspection authority approved by Chief Controller
2. Austrian Origin
(a) Cylinders conforming to BS:5045:Part 1:1982 for Halon-130I and FM 200 gas service as per approved drawings manufactured by M/s. Worthington Heiser Cylinders Gmbh, Austria - Inspected and certified by Bureau Veritas.
(b) Cylinders conforming to BS: 5045: Part I: 1982 for permanent and liquefiable gases as per approved drawings manufactured by M/s. Worthington Heiser Cylinders Gmbh, Austria-inspected and certified by Bureau Veritas.
(c) Seamless steel cylinders for CNG gas on-board service to ISO:11439-2000 specification, having working pressure 200 Bar and test pressure 335 Bar manufactured by M/s. Worthington Cylinders GmbH, Austria certified by M/s. Bureau Veritas as per approved drawings.
(d) Cylinders conforming to EN:1964:1/ISO:9809-1 & EN: 1964:2/ISO:9809-2 for permanent and liquefiable gases as per approved drawings, manufactured by M/s. Worthington Heiser Cylinders Gmbh, Austria inspected and certified by Bureau Veritas.
3. Argentina Origin
Seamless steel cylinders for CNG gas on-board service to ISO:11439-2000 having working pressure 200 Bar and test pressure 335 Bar manufactured by M/s. Argentoil S.A., Argentina certified by M/s. Bureau Veritas as per approved drawing
4. Chinese Origin
(a) Seamless steel cylinders for high pressure gas cylinders conforming to IS:7285(Part1)2004, IS:7285(Part2)2004 & ISO:9809-1 specification manufactured by M/s. Beijing Tianhai Industry Co. Ltd., Beijing, China. inspected and certified by Lloyds Register as per approved drawings.
(b) Seamless steel cylinders for high pressure gas cylinders conforming to IS:7285 (Part2)2004 and ISO 9809-1 specification manufactured by M/s. Zhejiang Jindun Pressure Vessel Company Ltd China. inspected and certified by M/s Bureau Veritas - Certified by BIS as per approved drawings.
(c) Seamless steel cylinders for high pressure gas cylinders conforming to ISO: 9801-3 specification manufactured by M/s. Zhejiang Jindun Pressure Vessel Company Ltd China. inspected and certified by M/s Bureau Veritas.
5. Italian Origin
(a) Seamless steel cylinders for permanent gases (Air/Oxygen) conforming to BS: 5045: Part 1:1982 manufactured by M/s. Faber Industries S.P.A., Italy - inspected and certified by Lloyd's as per approved drawings.
(b) Seamless steel cylinders for compressed and liquefiable gases conforming to DOT: 3AA specification having water capacity 80.0 ltrs. & 120 ltrs. Working pressure 79 Bar and test pressure 132 Bar, manufactured by M/s. Faber Industries S.P.A., Italy-inspected and certified by M/s. Lloyd's as per approved drawings.
(c) Seamless steel cylinders for CNG gas on-board service to ISO: 11439 having working pressure 200 Bar and test pressure 335 Bar manufactured by M/s. Faber Industries, S.p.a., Italy, certified by M/s. Lloyd's as per approved drawings.
6. Spain Origin
Seamless steel cylinders for FM-200 gas service conforming to BS: 5045 Part 1 manufactured by M/s. Products Tubulares, s.a., inspected and certified by M/s. Lloyd's, as per approved drawings.
7. Japan Origin
(a) Steel cylinders manufactured by M/s Showa Koatsu Kogyo Co. Ltd. inspected and certified by Company's own Inspector or KHK or Lloyd' or Bureau Veritas conforming to specifications DOT:3AA:1800 and above, JIS;B:8241 relating to Manganese Steel for permanent gases and DOT:3A/DOT:3AA for liquefiable gases as per approved drawings.
(b) Steel cylinders manufactured by Kanto Koatsu - Yoki manufacturing Co. Ltd. inspected and certified by company's own inspector or KHK or Bureau Veritas conforming to High Pressure Gas Safety Law Japan as per approved drawing.
8. Polish Origin
Auto LPG containers manufactured by M/s Stako, Poland made to ECE-R-67-01 specification, inspected and certified by Institute of Transport Technical Supervision as per approved drawings.
9. U.K. Origin
(a) Aluminum alloy cylinders conforming to BS: 5045:Pt. 3 or EN equivalent specification manufactured by M/s. Luxfur gas Cylinders, UK - inspected and certified by Lloyd's or British Inspecting Engineers Ltd. as per approved drawings.
(b) Seamless steel cylinders for permanent and Liquefiable gases conforming to BS:5045:Part I manufactured by M/s. UEF Chesterfield Cylinders, UK - inspected and certified by Lloyd's or Bureau Veritas or British Inspecting Engineering Ltd., or any other appropriate authority as per approved drawings.
(c) Seamless steel cylinders for permanent and liquefiable gases conforming to DOT: 3T specification manufactured by UEF Chesterfield Cylinders UD - inspected and certified by British Inspecting Engineers Ltd., as per approved drawings.
(d) Seamless steel cylinders for FM-200 gas service conforming to DOT:4BA:500 specification manufactured by M/s. Fike Protection & Systems, U.K., having water capacity 650 pounds, filling ratio 1.04 super pressurised with Nitrogen at 19.72 Bar as per approved drawing.
(e) Seamless steel cylinders for CNG gas on-board service to BS:5045-1982 Part 1 having working pressure 200 Bar and test pressure 344 Bar manufactured by M/s. UEF Chesterfield Cylinder, Derbyshire, UK certified by M/s. British Inspection Engineers Limited as per approved drawings.
(f) Carbon Composite cylinders (accessory to breathing apparatus) conforming to EN: 12245 Specification manufactured by M/s Dragger Safety UK Limited, inspected and tested by M/s Lloyd's Register as per approved drawings.
10. USA Origin
(a) Steel cylinders - inspected and certified by appropriate authority, conforming to specifications DOT:3A/3AA for permanent and liquefiable gases manufactured by (1) M/s. Norris Cylinder Co., (2) M/s. Taylor Wharton Co., (3) M/s. Worthington Cylinder Co., (4) M/s. Norris Industries, (6) M/s. Harris Burg Steel Co. and (7) M/s. Pressed Steel Tank Co., as per approved drawings.
Aluminum alloy cylinders conforming to DOT: 3AL Specification manufactured by M/s. Luxfer Gas Cylinders, USA. inspected and certified by authorised Testing Inc. or Arrowhead Inc. as per approved drawings. 1) Seamless Aluminum Alloy cylinder manufactured to ISO 7866 M/s. Luxfer Gas Cylinders, France certified and inspected by M/s. Aparagaz, Belgium as per approved drawings.
Carbon composite aluminum lined gas cylinders conforming to EN 12245 Manufactured by Luxfer Gas Cylinders, France certified and inspected by M/s. Apragaz, Belgium as per approved drawings. Carbon Composite Aluminum lined gas cylinders conforming to HSE-AL-FW2/EN 12245/DOT-CFFC Manufactured by M/s. Luxfer Gas Cylinder USA, inspected and certified by M/s. Authorized testing Inc. or Arrowhead Inc. as per approved drawings.
(b) Aluminum lined fully wrapped, carbon fiber composite type 3 CNG cylinders conforming to ISO:11439/ECER-110, EC 79, EN:12245-2009 manufactured by M/s. Luxfer Gas Cylinders GMBH inspected and certified by M/s. TUV Nord.
(c) Tube cylinders conforming to ISO: 11120-1999 manufactured by M/s CP industries, inspected and certified by British inspecting Engineers Ltd as per approved drawing.
(d) Carbon fiber reinforced plastic full composite cylinders conforming to DOT-SP 10945-2216 manufactured by Structural Composite Industries, inspected and certified by M/s TH Cochrane Laboratories Ltd. To be used for water mist fire fighting system as per approved drawing.
(e) Fully wrapped carbon composite aluminum lined CNG cylinders conforming to ANSI NGV2-2000 Type 3&FMB SS304 specification manufactured by M/s Luxfer Gas Cylinders, inspected and certified by M/s Authorised Testing Inc./Arrowhead Industrial Services Inc., as per approved drawing.
11. German Origin
(a) Seamless steel cylinders for permanent and liquefiable gas service conforming to BS:5045/1/CM/S & DOT:3AA manufactured by M/s. Mannesmann Cylinders Systems Gmbh, Germany - inspected and certified by Lloyd's or TUV or any other authority as per approved drawings.
(b) Aluminum lined fully wrapped carbon fibre composite type 3 CNG cylinders conforming to ISO: 11439/ECER-110, EN: 12245-2009 manufactured by M/s Dynetek Europe GmbH, inspected and certified by M/s TUV Norde.
12. Norway Origin
Fully wrapped all composite LPG cylinders conforming to EN: 12245-2002/manufactured by M/S Ragasco A.S Norway, inspected and certified by TUV as per approved drawings.
13. Sweden Origin
Fully wrapped all composite LPG cylinders conforming to EN: 12245-2002 manufactured by M/s Composite Scandinavia AB, inspected and certified by M/s Inspecta Sweden AB, Stockholm/Det Norske Veritas as per approved drawings.
B. Valves
1. Indian origin
LPG valves and regulators manufactured to IS:8776, IS:8737, IS:9798, multi function valve to IS:15100, valves in respect of medical gas cylinder to IS:3745 and valves in respect of cylinders used with breathing apparatus to IS:7302, certified by Bureau of Indian Standards and approved by the Chief Controller.
Valves in respect of industrial gas cylinder including CNG manufactured to IS: 3224 and certified by BIS or an inspection agency approved by Chief Controller.
2. Italian origin
CNG valve Model 119, 198/1, 120, VAL-B-305, VAL-B-323, VAL-B-315 manufactured by M/s. EMER S.r.l., Italy inspected and certified by Bureau Veritas OMB Saleri SPA Italy.
Multi function valve Model MULTIVALVOLA BRC EUROPA manufactured by M/s. M.T.M. s.r.l., Italy, Model No. EMER s.r.l. tipo E-67-01, EMER LANDI RENZO manufactured by Emer, s.r.l., Italy, Model MV-305 manufactured by M/s. Lovato S.p.a., Italy. Model OMVL, Tomesetto Achile, Borel GPL Grenoble, G.M.S. manufactured by M/s. Tomasetto Achile, Italy to specification ECE-R-67-01 with set pressure 2.2 MPa as per approved drawings. Residual pressure valve model VGE 3RAR 005-P1230 manufactured by Pergola S.R.L Con Socio Cavanga HP Division Italy conforming to ISO-10297 and ISO-15996.
Note: approved means approved by Chief Controller.
Note: An updated list of all the approvals is available on website
SCHEDULE II
[See Rule 3(2)]
(A) The test and inspection certificates to be obtained from the Inspecting Authority in respect of cylinders manufactured in accordance with the approved design and specification or Code shall include the following particulars, namely:
1. Place and date of inspection.
2. Gas cylinders for .. gas
3. Manufactured by ..
4. Location at
5. Manufactured for .
6. Location for ..
7. Quantity
8. Serial Nos. from .to. . inclusive
9. Specification to which the cylinders are manufactured ..
10. Size .. mm. outside diameter mm long
11. Minimum wall thickness .
12. Neck end threading as per specification.
13. Process of manufacture (whether spun type, or billet pierced or welded).
14. Method of heat treatment .
15. Design working pressure in kg/cm2 at 15 C or 65 C as the case may be
16. Hydrostatic test or hydrostatic stretch test pressure in kg/cm2.
17. Record of Hydrostatic test or Hydrostatic stretch test with date of test, in respect of each cylinder .
18. Pneumatic test pressure in kg/cm2 .
19. Result of pneumatic test .
20. Tare weight and water capacity of each cylinder
21. Record of chemical analysis and physical properties of the steel used in the manufacture of cylinders .
22. Manufacturer's identification marks
23. Inspector's mark ..
24. Markings stamped on the shoulder of the cylinders
25. Dated signature with stamp of the inspecting authority
(B) The test and inspection certificate to be obtained from the Inspecting Authority in respect of valve manufactured in accordance with the approved design and specification or Code shall include the following particulars, namely:
1. Manufactured by ..
2. Location at
3. Manufactured for
4. Location at .
5. Quantity .
6. Specification
7. Results of inspection
(a) Valve inlet connection ..
(b) Valve outlet connection ..
(c) Valve outlet number
(d) Hydraulic Pressure Test
(e) Pneumatic Proof Test
(f) Tensile strength .
(g) Elongation per cent ..
(h) Impact strength .
(i) Quantity offered for inspection .
(j) Quantity passed ..
(k) Quantity rejected and reasons for rejection
8. Date and signature with stamp of the inspecting authority .
SCHEDULE III
[See Rule 3(3)]
Particulars to be submitted by Person Desiring to manufacture Cylinders, Valves and Other Fittings
1. Applicant's name and full address with telephone No(s). and e-mail address
2. Whether the applicant has manufactured any pressure vessel/cylinder/container/valve, if yes
(i) Date from which such container/valves were manufactured.
(ii) For whom the container/valves were fabricated and their approximate numbers.
(iii) Details of the containers/valves manufactured.
3. Specification/Codes proposed to be adopted for the manufacture of cylinders/containers/valves.
4. Organizational set up of the applicant with specific reference to qualifications and experience of the personnel engaged in the manufacture of cylinders/containers/valves.
5. Organizational set up of the inspecting personnel engaged by the applicant.
6. Process of manufacture of cylinders/containers/valves, beginning with raw material and ending with the finished cylinders/containers/valves.
7. Quality control checks/tests carried out at each stage of manufacture of cylinders/containers/valves.
8. (i) Details of the equipment installed for chemical analysis and mechanical tests.
(ii) Details of templates/gauges provided to check/test.
(iii) Steps taken to check the accuracy of testing and checking equipment and frequency of such checking.
9. Equipment available for carrying out non-destructive examination such as Gama Ray/X-ray equipment, viewer, etc. for radiographic examination, ultrasonic flaw detector, equipments for dye penetration and magnetic particle tests, etc.
10. List of machinery provided for manufacturing cylinders/containers/valves.
11. Name and address of the independent inspecting authority.
12. Records and certificates of tests:
(i) Pro forma of records for various tests carried out by the inspecting and certifying organisation, and
(ii) Pro forma of test and inspection certificate issued by the independent inspecting authority.
13. Whether the manufacturing unit has been certified under ISO or equivalent certification, (if so, documentary evidence thereof to be attached)
14. List of relevant codes, specifications and technical literature available
Signature
Date:
Place:
Name and designation
SCHEDULE IV
[See Rule 35]
A. Facilities Required for Cylinder Testing Stations
Cylinder degassing and valve opening platform of size minimum 3 3 m having arrangement of water and cold flaring. Industrial type fencing of 2.0 m height shall be provided all around the cylinder degassing and valve opening platform at a distance of min 15 m for CNG or Hydrogen or any other flammable gas except LPG. Cylinder degassing and valve opening platform for LPG shall observe minimum 30.0 m clearance all around. Maximum 1.2 m wide entry gate to ensure that truck loaded with the cylinders shall not go inside the degassing area. Cemented pathway of 1.2 m width approaching up to the cylinder degassing and valve opening platform shall be provided for easy and safe movement of the cylinders. Maximum five cylinders shall be degassed at a time. The cold flaring shall be done through a vent stack of height not less than 6.0 Meters.
1. Management:
1.1 General requirement. The personnel, equipments, inspection procedures, recording organisation shall be adequate and the test station will be operated with safe operating conditions. The procedures and testing shall ensure that cylinders, which fail to meet the requirements and intent of these rules, are not returned into normal service. All personnel shall fully recognise their individual responsibilities and that the minimum inspectional requirement shall not be lowered for any reason whatsoever.
Note. The area of responsibility shall be divided into three separate functions as indicated below. The numbers of personnel employed shall, however, be related to the quantum of work.
1.2 Manager. The manager responsible for the working of the test station shall be properly qualified; his qualifications shall include training on the dangers associated with gas cylinders, purpose of inspection, test methods, equipment, test requirements, and recording of test results, and he shall have appropriate technical qualification in Mechanical or Chemical Engineering. He shall also be conversant with the codes, specifications or regulations applying to the cylinders for which the test station is approved.
1.3 Supervisor. The Supervisor shall possess the following qualifications, namely
(i) have at least two years' experience in the examination of gas cylinder;
(ii) be at least 21 years of age;
(iii) be conversant with these rules, codes, specifications or regulations applying to the cylinders for which the test station is approved.
1.4 Operator. Personnel conducting inspections and tests shall have qualifications and experience suitable for the work on which they are engaged. They shall be trained to understand the dangers associated with gas cylinders and the purpose and method of inspection.
2. Equipment:
2.1 Type of equipment. The test station shall have adequate equipment to carry out cleaning, inspection, testing and painting of cylinder as required under these rules and shall contain
(i) one set of these rules, codes, specifications or regulations applying to the cylinders, which the test station is authorised to test. All these rules, codes, specifications and/or regulations shall be maintained with all current amendments.
(ii) hydrostatic test apparatus comprising pressurising equipment, pressure gauge and volumetric measuring equipment in accordance with IS:5844-hydrostatic stretch testing of compressed gas cylinders and the apparatus shall be equipped with at least two 15cm diameter (minimum) working pressure gauges one being used as test gauge and other as master gauge.
Note: Cryogenic container shall be tested pneumatically at 1.1 times of the design pressure or as per the code accepted by the Chief Controller.
(iii) non-destructive testing facilities like ultrasonic flaw detection with gauging measurement, acoustic emission techniques, etc. for detection of stress corrosion cracks or fatigue cracks developed during the service.
(iv) dead-weight pressure gauge tester of appropriate pressure range or a master pressure gauge of 15cm minimum diameter covering the appropriate pressure range.
(v) boroscope, extra-low voltage lamps to permit adequate internal viewing of cylinder and other lamp necessary for close examination of external surfaces.
(vi) straight edge, template, miscellaneous tool and gauges for measurement.
(vii) weighing equipment, where applicable.
(viii) one set of standard test weight for the weighing machine, stamped by the relevant statutory authority.
(ix) Adequate cylinder handling equipment.
(x) Adequate cylinder draining equipment.
(xi) Facilities for internal drying cylinders.
(xii) Marking and stamping equipment.
(xiii) Facilities for capturing photograph of the cylinder identification details.
(xiv) Hardness testing tools.
(xv) Painting booth fitted with exhaust fan of suitable capacity and draft.
2.2 Accuracy. The accuracy of equipment shall be as follows:
(i) Hydrostatic test apparatus in accordance with IS: 5844. Volumetric equipment shall be capable of measuring a permanent change in volume of the cylinder under test of the order of 1/20,000 of its total capacity.
(ii) weighing equipment error not greater than +0.1 per cent.
(iii) Working pressure gauge error not greater than 1 per cent of the pressure.
(iv) Master pressure gauge error not greater than 0.25 per cent of the full-scale deflection.
2.3 Calibration. Calibration of equipment shall be carried out at periods not exceeding the following
(i) Working pressure gauge-one month.
(ii) Master pressure gauge-six months.
(iii) Weighing equipment-checked by test weight daily when in service.
(iv) Test weights - two years.
3. Working conditions. Working conditions for the test stations shall be conducive to accurate and safe inspection and testing of gas cylinders. The test station shall comply with the following conditions
(i) It shall have good lighting to permit ready external examination of gas cylinders, preferably including natural lighting.
(ii) It shall have adequate ventilation to remove residual gases from cylinders.
(iii) It shall provide sufficient space to permit safe working.
(iv) It shall be maintained in a clean dry condition.
4. Quality management system. The quality management system of a cylinder testing station for seamless steel or composite cylinder shall be got duly certified under ISO Standards from Bureau of Indian Standards or any other internationally reputed agency.
B. Testing of cylinders
1. Condition of cylinders for test. Cylinders forwarded to the test station for testing shall have first been emptied of their contents and then labeled as empty . Irrespective of this label all cylinders other than cylinders at the manufacturers works shall be presumed to contain gas under pressure and the following precautions shall accordingly be observed:
(i) The cylinder contents shall be released in a safe manner keeping in mind dangers associated with the nature of the gas in the cylinder. Cylinders, which contain or may have been contaminated by poisonous or obnoxious substances, shall be emptied only by test stations properly equipped and experienced to handle the particular gas or substance. Such cylinders shall be clearly labeled that they have been contaminated.
(ii) The valve shall be opened and if no gas escapes and the port is not visibly blocked, a charge of low pressure nitrogen or other inert gas shall be blown into the valve outlet. Discharge of gas after removal of the nitrogen supply indicated the cylinder is empty. When no gas discharges the valves shall be treated as obstructed . Where a cylinder has contained poisonous or obnoxious substances, and the valve is suspected of being obstructed, the gas shall be released within an approved appliance and the valves shall be removed in such a manner that the gas escapes without danger to the operator.
(iii) Should the valve be obstructed the contents of the cylinder shall be released in safe manner as stated in (i) above work on cylinders containing combustible gases shall be carried out in the open air in the degassing area.
Note. A suitable method of dealing with a valve in which the spindle cannot be removed is to drill a1/16th in (1.6 mm) diameter hole with a hand drill through the valve body to the gas passage below the spindle seating. Alternatively, a fine-tooth hacksaw may be used. Drilling or sawing must be stopped immediately upon the first sign of escaping gas. A continuous jet of water must be directed on to the cutting tools and the operator must wear personal protective equipments (PPE).
2. Inspection of cylinders before carrying out hydrostatic/hydrostatic stretch test. (1) Prior to carrying out hydrostatic/hydrostatic stretch test, every cylinder shall be thoroughly cleaned by steam cleaning or washing out with approved solvents. Where the interior of the cylinder is affected by rust or other foreign matter it shall be cleaned by one of the following methods namely:
(a) Shot blasting, rotary wire brushing;
(b) Burn out treatment carried out in a furnace at a temperature not exceeding 300 C for a period of not exceeding one hour after which all free rusts and any other foreign matter shall be removed by steam cleaning or washing with approved solvents.
(2) The cylinders after cleaning shall be visually examined externally and as far as practicable internally for surface defect in accordance with the IS:5845, IS:8451, IS:13258, ISO:11623 as the case may be, or any other Code approved in writing by the Chief Controller.
(3) The cryogenic containers shall be pneumatically tested at test pressure 1.1 times to the design pressure
3. Hydrostatic or hydrostatic stretch test or proof pressure test. (1) For cylinders used for permanent gases, high pressure liquefiable gases and all toxic and corrosive gases:
(i) The cylinders shall be subjected to hydrostatic stretch test in accordance with IS: 5844. The test pressure applied to the cylinder shall be retained for a period of not less than 30 seconds.
(ii) The permanent stretch suffered by the cylinder due to application of test pressure shall not exceed 10% of the total stretch Suffered during the test.
(iii) Any reduction in pressure noticed during the retention of 30 seconds or any leakage, visible bulge or deformation should be treated as case of failure in the test.
(2) For cylinders for low pressure non-corrosive liquefiable gases:
(i) The cylinder shall be subjected to hydrostatic test in accordance with IS: 5844 by non-jacket method except that the volumetric changes during the test need not be measured.
(ii) The test pressure shall be retained for a period of not less than 30 seconds. Any reduction in pressure noticed during this retention period or any leakage, visible bulge or deformation shall be treated as case of failure in the test.
(3) As soon as the test is completed, the cylinder shall be thoroughly dried internally and shall be clearly stamped on the neck and with marks and figures indicating the person by whom the test has been carried out and the date of test. Code mark of the person by whom the test has been carried out shall be registered with the Chief Controller.
4. Any cylinder which fails to pass periodic examination or test or which loses in its tare weight by over 5 per cent or which for any other defect is found to be unsafe for use and which cannot be repaired in accordance with Rule 11 & 12 shall be reported to the owner of the cylinder and shall be destroyed by rendering the cylinder unusable as provided under Rule 36.
5. Records of test. Complete records of cylinders examined and tested at any testing station shall be maintained giving the following particulars, namely:
(a) Name of the manufacturer and the owner of the cylinder.
(b) Rotation Number/cylinder serial number.
(c) The specification to which the cylinder conforms.
(d) Date of original hydrostatic/hydrostatic stretch test.
(e) Test reports and certificates furnished by the manufacturer, if available.
(f) Test pressure.
(g) Maximum working pressure.
(h) Water capacity.
(i) Tare weight.
(j) Variation, if any, in the tare weight marked on the cylinder and actual tare weight.
(k) Condition of cylinder shell.
(l) Name of gas.
(m) Type of valve fitted, and
(n) Remarks, if any.
Note: (1) The above particulars shall form the history card or record for each cylinder and all changes from time to time shall be indicated therein.
(2) The test station shall adopt procedures, which fully comply with the requirements of these rules and guidelines issued by Chief Controller from time to time.
6. Validity of cylinder testing station and hot repair or reconditioning approvals of LPG and welded cylinders. Approval for cylinder testing & hot repair or reconditioning of LPG and welded cylinders shall be granted initially for a period of one year, which may be further extended for a maximum period up to ten years on production of valid ISO accreditation Certificate duly issued by any Nationally or Internationally accredited agency and record of test for the cylinders tested or hot repaired during the present validity and scrutiny fee as prescribed in Schedule V.
SCHEDULE V
All the fees shall be paid in the manner prescribed in sub-rule (2) of Rule 65
[See Rules 3, 12, 28, 35, 47, 49, 50, 53, 54, 55, 59, 61, 62 and 65]
| Sl. No. |
Form of Licence |
Purpose for which granted |
Authority empowered to grant licence |
Fees |
Rupees |
| 1 |
D |
To import cylinder filled or intended to be filled with compressed gas to import valves and regulators for LPG |
Chief Controller |
For the first 100 nos. cylinders or part thereof. Exceeding 100 nos. but not exceeding 500 nos. cylinders. Exceeding 500 nos. of cylinders Rs 4000 for every additional 500 nos. of cylinders or part thereof. Scrutiny fees for Import of Valves and LPG Regulators each application. |
2000 4000 1000 |
| 2 |
E |
To fill compressed gas in cylinders |
Chief Controller or Controller |
For each type of gas filled in the plant, namely (a) toxic, (b) non-toxic and non-flammable, (c) non-toxic and flammable, (d) dissolved acetylene gas, (e) non-toxic and flammable liquefiable gas other than LPG or (f) liquefied petroleum gas, as the case may be. |
5000 |
| 3 |
F |
a. To store compressed gas in cylinders in storage shed attached to the filling premises |
Chief Controller or Controller |
(i) For toxic and flammable gases (permanent as well as liquefied). Not exceeding 100 nos. cylinders. Exceeding 100 nos. but not exceeding 500 nos. cylinders Exceeding 500 nos. of cylinders, Rs 4000 for every additional 500 nos. of cylinders or part thereof. |
2000 4000 |
| |
|
b. To store compressed gas in cylinders in storage shed other than attached to the filling premises |
Controller |
(ii) For non-toxic and non-flammable gases (permanent as well as liquefied): Not exceeding 500 nos. of cylinders Exceeding 500 nos. of cylinders, Rs 4000 for every additional 500 nos. of cylinders or part thereof. |
2000 |
| |
|
|
|
(iii) For liquefied petroleum gases: Exceeding 100 Kg. But not exceeding 500 kgs Exceeding 500 Kg. But not exceeding 2000 kgs Exceeding 2000 Kg. But not exceeding 5000 kgs Exceeding 5000 Kg. But not exceeding 10,000 Kgs Exceeding 10,000 Kg. Rs 2000 every additional 5000 Kg. or part thereof. |
1000 2000 4000 6000 |
| |
|
|
|
(vi) For acetylene gas contained in cylinders in dissolved state Not exceeding 200 cylinders Exceeding 200 nos. of cylinders Rs 2000 for every additional 200 nos. of cylinders or part thereof. |
2000 |
| 4 |
G |
To dispense CNG as automotive fuel from a mother station, daughter station or a CNG online station |
Chief Controller |
To dispense CNG as automotive fuel from a mother station, daughter station or a CNG online station |
10000 |
B. Fees other than Licence Fees
| Sl. No. |
Purpose |
Fees (Proposed) |
Rupees (Proposed) |
| 1 |
Issue of filling permission under Clause B of sub-rule (1) of Rule 3 |
Scrutiny fee for the first 100 nos. of cylinders or part thereof. Exceeding 100 nos. of cylinders Rs 2000 for every additional 500 cylinders or part thereof |
1000 |
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Note : Fee applicable for the cylinders filled and meant for export purpose irrespective of the nos of cylinder, scrutiny fee only |
1000 |
| 2 |
Approval of design for manufacture of cylinder or valve or LPG regulators under sub-rule (3) of Rule 3 |
(a) Scrutiny fee for grant of manufacturing unit approval, with one year validity fee for the first time (b) For subsequent approval of new design (c) For subsequent approval of any change in design (d) Annual fee for renewal of cylinder, valve and LPG, regulator manufacturing units. |
10000 2000 1000 2000 |
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Approval of design for manufacture of cylinder, valve, LPG regulator under sub-rule 3(4) by foreign manufacturer |
(a) Scrutiny fee for grant of approval for manufacturing unit with one year validity fee for the first time. (b) For subsequent approval of new design (c) For subsequent approval of any change in design (d) Annual fees for renewal of cylinders, valves and, regulators manufacturing units. |
6,50,000 65000 13000 32500 |
| 3 |
Conversion of cylinder under sub-rule (2) of Rule 28 |
Scrutiny fee for the first 10 nos. of cylinders or part thereof. Exceeding 10 nos. of cylinders Rs 1000 for every 100 numbers of Cylinders |
400 |
| 4 |
Approval of cylinder testing station under Rule 35 and hot repair of welded or brazed cylinder under Rule 12 |
Scrutiny fee with one year validity fee for the first time Annual renewal fee for cylinder testing or hot repair approval. |
10000 2000 |
| 5 |
Prior approval of specifications and plans under Rule 47 or 53 |
Scrutiny fee |
1000 |
| 6 |
Amendment of licence under Rule 54 |
Scrutiny fee |
1000 |
| 7 |
Issue of duplicate copy of licence under Rule 61 |
Scrutiny fee |
1000 |
| 8 |
Issue of authenticated copy of licence under Rule 62 |
Scrutiny fee |
1000 |
| 9 |
For appeal against order of a licensing authority licencing authority if such appeal is preferred to Central Govt. or Chief Controller |
Scrutiny fee |
1000 |
Form A
[See Rule 30(2)]
Declaration to be made by the Master of Ship carrying cylinders filled with compressed gas/es before entering a port or by the ship's agent
Name of ship .
| Description of the filled cylinders |
Name and nature of the gas i.e. whether non toxic, flammable, corrosive or toxic |
Total quantity carried in the ship |
Quantity to be landed at port |
Remarks |
| No. of Cylinders |
Kg. or M3 of gas |
No. of Cylinders |
Kg. or M3 of gas |
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Dated the .day of .., 20 ..
Signature of Master/Agent of ship
(with official stamp)
Form B
(See Rules 49 and 54)
Application for the grant/amendment/renewal/duplicate copy of a licence to import gas cylinders, valves and LPG regulators
1. (i) Name in which licence required:
(ii) Applicant's full postal address with PIN Code
(iii) Applicant's phone/mobile no.
(iv) Applicant's E-mail
2. Particulars of storage licence (Not applicable for Valves and LPG regulators) held by:
(i) Storage licence number or approval number issued by the Chief Controller/Controller:
(ii) Renewed/valid up to:
(iii) Capacity of the storage as per above licence:
(iv) Address for storage of Cylinders:
3. Description of the cylinders/Valves and LPG regulators to be imported:
(i) Number of Cylinders/Valves/LPG regulators:
(ii) Specification of cylinders/Valves/LPG regulators:
(iii) Name of the Manufacturer:
(iv) Inspected and tested by:
(v) Specification of the valves fitted to the cylinders:
(vi) *Filled with (in case of cylinders only) ___
(True chemical name of the gas)
(vii) *Filling pressure at 15 C if filled with permanent gas or dissolved acetylene:
(viii) *Filling ratio, if filled with a liquefiable gas (in case of cylinders only)
(ix) Date of last hydraulic test in case of cylinders:
(x) Rotation numbers of cylinders/Sl. no. of valves/LPG regulators:
4. Name of the sea port/airport where cylinders/valves/LPG regulators are proposed to be imported:
5. Remarks:
Date of application:
Signature of Applicant
Note: 1. Particulars marked with* are not required to be furnished if empty cylinders are desired to be imported.
2. Manufacturers test and inspection certificates complete in all respects pertaining to each lot of cylinders valves shall accompany this application.
3. In case cylinders are desired to be imported duly filled with gas, filler certificates in respect of sub-items (vi), (vii) and (viii) of items shall be furnished.
Form C
(See Rules 49, 54 and 55)
Application for the grant/amendment/renewal/duplicate copy of a licence to fill and/or store compressed gas/es in cylinders
Documents listed overleaf must be enclosed with this application, if it is for the grant of a licence in Forms E , F & G .
1. Applicant's details:
(i) Name in which licence required ** .
(ii) Applicant's full postal address with PIN Code ..
(iii) Applicant's telephone/mobile numbers: ..
(iv) Applicant's email ID: ..
2. Location of the premises where compressed gas/es are to be filled and stored:
(i) Survey No./plot number : ..
(ii) Town or village: ..
(iii) District: ..
(iv) State: ..
(v) PIN Code: ..
(vi) Telephone numbers: ..
3. Name and Nature of each compressed gas proposed to be filled/stored:
| Type of the Gas |
Name of the gas |
No. of filling points |
Numbers of the filled cylinders/Kgs of gas/es proposed to be stored. |
| (i) Toxic |
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| (ii) non-toxic and non-flammable |
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| (iii) non-toxic and flammable |
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| (iv) dissolved acetylene gas |
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| (v) non-toxic and flammable liquefiable gas other than LPG or |
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| (vi) liquefied petroleum gas: |
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4. Name and Nature of each compressed gas already filled/stored (applicable in case of amendment):
| Type of the Gas |
Name of the gas |
No. of filling points |
Numbers of the filled cylinders/Kgs of gas/es proposed to be stored. |
| (i) Toxic |
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| (ii) non-toxic and non-flammable |
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| (iii) non-toxic and flammable |
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| (iv) dissolved acetylene gas |
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| (v) non-toxic and flammable liquefiable gas other than LPG or |
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| (vi) liquefied petroleum gas: |
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5. Number of the licence/s held for the
Premises (not applicable in new case) .
6. Particulars of NOC issued by District
Authority where applicable
7. Particulars of CNG Dispensers/Cascade &
Compressors . .
(In case of Form G licence)
Note: In the case of application for grant or amendment of licence in Form G , particulars of the compressor, CNG cylinder cascades, CNG dispensers, etc. shall also be furnished.
I hereby declare that the statements made above have been checked up by me and are true and I undertake to abide by the norms and conditions of the licence, which will be granted to me.
Date of application
Signature and designation of the applicant
**Where the application is made on behalf of a company, the name & address of the company and the name of the Director/Partner/Manager of the company should be given and the application should be signed by him. Every change in the name of the Director/Partner/Manager shall be forthwith intimated to and his specimen signature filed with licensing authority.
Documents required to be submitted with this application for a licence in Form E , F & G
(i) Four copies of specifications and plans approved under Rule 47
(Not required for renewal of a Licence without Amendments)
(ii) Licence together with approved plans and specifications attached thereto.
(Not required for the First Grant of a Licence)
(iii) Requisite amount of licence fee for the grant, amendment or renewal of a licence paid in the manner specified in Rule 65.
(iv) Documentary evidence in support of legal physical possession of the premises proposed to be licensed, copies of 8[* * *], partnership deed/memorandum and article of association, approval/clearance/permit as applicable from the Local Administration etc.
(v) An undertaking stating that all necessary clearances from revenue, fire, local administration, etc. have been obtained and the construction of the premises has been completed as per approved plan complying with all relevant requirements under these rules.
9[(vi) No Objection Certificate from the District Authority under Rule 48 in the case of application for a licence in Form G to dispense Compressed Natural gas or Compressed Bio Gas as automotive fuel or a Licence in Form F to store flammable or Toxic or corrosive gases for the purpose of sale or trading;
Provided that the requirement of No Objection Certificate from the District Authority shall not be applicable for a licence in Form F for storage of flammable or toxic or corrosive gases forming part of cylinder filling plant or licence in Form F for storage of Liquefied Petroleum Gas in cylinders:
Provided further that for a licence in Form F for storage of Liquefied Petroleum Gas in cylinders, No objection Certificate shall be required from the local body such as Gram Panchayat or the Urban local Body concerned.]
(vii) HAZOP Study or Disaster Management Plan in case of toxic and/or corrosive or flammable gases.
(viii) SOP regarding toxic gas handling.
(ix) Documents required to be submitted for renewal of cylinder manufacturing permission, valve manufacturing permission, LPG regulator manufacturing permission, cylinder testing permission and hot repairing permission
(a) Renewal fees as prescribed in Schedule V
(b) An undertaking duly signed by director or authorised signatory of the company to effect that there are no changes in the organizational set up, plant machinery and manpower.
(c) Performance report for the period of last validity of the permission.
(d) Copy of valid ISO Certificate duly issued by BIS or any other accredited agency.
(e) Compliance of any other condition, if any imposed by the approving authority at the time of grant/renewal of the approvals.
Form D
(See Rules 50, 51 and 54)
Licence to import Gas Cylinders, Valves and LPG regulators by Sea
No. .. Fee Rs
Licence is hereby granted to M/s to import by sea at any one time cylinders, valves, LPG regulators of the description given below at the port for consignment to ..subject to the provisions of the Explosives Act, 1884 and the rules framed there under and to the conditions on the back of this licence.
The licence shall remain in force till the , 20 .
Date Chief Controller of Explosives
Description of the Cylinders/Valves, LPG regulators
1. Number of cylinders/valves/LPG regulators
2. Specification of cylinders (Code),
(a) W.C.
(b) W.P.
(c) T.P.
3. Manufactured by.
4. Inspected and tested by.
5. Specifications of the valves fitted to the cylinders.
6. Filled with ..
(True chemical name of the gas)
7. Filling pressure at 15 C, if filled with permanent gas or dissolved acetylene.
8. Filling ratio, if filled with a liquefiable gas.
9. Date of last hydraulic stretch test.
10. Rotation numbers of cylinders.
The licence liable to be cancelled if the cylinders do not conform to the description given in the body of the licence and for contravention of any of the rules and conditions under which this licence is granted and the holder of the licence is also punishable as provided for under Section 9-B of the Explosives Act, 1884.
Conditions of Licence
1. This licence shall become void after the expiry of the period mentioned therein.
2. Filled cylinders on becoming empty shall not be refilled with any gas except after obtaining prior concurrence of the licensing authority.
3. The licensee shall make prior arrangements for expeditious removal of the filled cylinders from the port of importation to authorized premises.
Form E
(See Rules 50, 51 and 54)
Licence to fill compressed gas in cylinder
Licence No Fee Rs .
Licence is hereby granted to .. valid only for the filling of cylinders with compressed gas in the licensed premises described below and shown in the plan No . dated ..subject to the provisions of the Explosives Act, 1884 (4 of 1884) and the rules made there under and to the further conditions of this licence.
The licence shall remain in force up to 30th day of September, 20 the 20
Chief Controller/Controller of Explosives
Description and location of the licensed premises
The licensed premises, the layout boundaries and other particulars of which are shown in the attached approved plan No. . dated are situated at . and consist of . for filling of the gas(es) in cylinders as described hereunder:
Type of gas
(a) Toxic
(b) non-toxic and non-flammable
(c) non-toxic and flammable
(d) dissolved acetylene gas
(e) non-toxic and flammable liquefiable gas other than LPG.
(f) Liquefied petroleum gas
and is situated at
(Plot number) (Name of Street) (village or town) (Police Station) (District)
Space for Endorsement of Renewals
| This licence should be renewable without any concession in fee for ten years in the absence of contraventions of Explosives Act, 1884 or Gas Cylinders Rules, 2016, framed there under or of the conditions of the this licence. |
Date of renewal |
Date of expiry |
Signature and office stamp of the licensing authority |
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The licence liable to be cancelled if the cylinders do not conform to the description given in the body of the licence and for contravention of any of the rules and conditions under which this licence is granted and the holder of the licence is also punishable as provided for under Section 9-B of the Explosives Act, 1884.
Conditions
(A) 1. The licensed premises shall not be used for any purpose other than filling compressed gas into cylinders and keeping thereof for the time being and for the purpose connected therewith.
2. No cylinder shall be filled with any compressed gas unless
(i) such cylinder has been approved in writing by the Chief Controller for filling;
(ii) the cylinder has been examined and tested as required under the relevant rules.
3. Before filling, every cylinder with its valve and other fittings shall be carefully examined to ensure that it complies in all respects with the relevant provisions of the rules before it is passed for filling.
4. No cylinder shall be filled with any compressed gas in excess of the design working pressure and the filling ratio prescribed under the rule.
5. Where it becomes necessary to change the valve and other fittings of the cylinder, a check shall be maintained on the tare weight originally stamped on the cylinder and necessary corrections made for any variation.
6. No cylinder, which is not painted with appropriate colour, as prescribed in the rules shall be filled with any compressed gas.
7. Compressing and filling apparatus for any gas shall be wholly distinct from and unconnected with the compressing and filling apparatus for any other gas.
8. No cylinder shall be filled with any compressed gas between the hours of sunset and sunrise except in the manner and under such other condition(s) specially endorsed on the licence.
Provided that this shall not be applicable to non toxic non-flammable gas filling plants with lighting or illumination conforming to IS: 6665 Code of practice for industrial lighting.
9. All electrical equipment such as motors, switches, starters, etc., installed in the premises used for compressing and filling of flammable gases shall be of flameproof construction conforming to IS :2148./IEC 60079(in lieu of IS 2148)
10. No artificial light capable of igniting flammable vapour or gas, mobile phones, etc. shall at any time be present at the premises during the filling of any compressed gas in cylinder and no person engaged in such filling shall smoke.
11. Every person managing or employed on or in connection with the licensed premises shall abstain from any act whatsoever which tends to cause fire or explosion and which is not reasonably necessary and to the best of his ability, shall prevent any other person from doing such act.
12. The licensee shall provide at the licensed premises a minimum of two portable foam type or dry chemical type fire extinguishers of 10 kg each BIS marked or approved which shall be kept ready at a convenient location for immediate use in the event of any fire in addition to other fire fighting or other mitigating facilities required for flammable or toxic gases.
13. All filling operations shall be supervised under the direct supervision of a competent person.
14. The licensed premises used for compressing and filling of liquefied petroleum gas shall at all time maintain a clear safety zone prescribed in OISD Standards 169 and 144 as the case may be, all round from any building, public place, public road or any adjoining property which may be built upon.
15. The licensed premises shall be constructed of non-flammable materials and adequately ventilated.
16. Any accident, fire, explosion or untoward incident occurred within the licensed premises shall be immediately reported to the Chief Controller, Controller, District Magistrate and the Officer-in-Charge of the nearest Police Station and by quickest mode of communication.
17. Free access to the licensed premises shall be given at all reasonable time to any of the officers listed in Rule 71 and every facility shall be afforded to such officer for ascertaining that the rules and the conditions of this licence are duly observed.
(B) Additional requirements for dissolved acetylene cylinder filling and storage plants
1. Safety devices shall be provided in the acetylene cylinder filling and storage plants to ensure that the pressure, temperature and flow levels are maintained within safe limits.
2. The equipments shall be designed, operated and maintained in such a way that during normal operation air or oxygen entry to the equipments is prevented, under pressure shall be prevented, air acetylene mixtures shall be safely eliminated by purging and excessive rise in temperature and pressure is prevented.
3. Regulators shall conform to ISO-7291 and high pressure hoses shall conform to ISO-14113. Hoses for high pressure acetylene shall have burst pressure not less than 1000 bar (100 MPa).
4. Flame arrestors or shut off devices shall be provided on all the strategic locations in the plant to arrest both ignition and the gas flow.
5. Although the pressure in the filling manifolds may be 25 bar but while designing the manifolds possibility of acetylene decomposition and detonation resistance shall also be taken into the account.
6. An efficient fire Protection System, Deluge system and Emergency response system for dissolved acetylene cylinder filling and storage plants shall be provided.
7. Carbon Dioxide fire extinguishers shall not be used for extinguishing flammable gas fires due to the risk of static electricity generation. Dry Chemical Powder type fire extinguishers shall be installed at all the strategic locations in the acetylene filling and storage plant.
8. Acetylene plants shall be equipped with emergency procedures for Calcium Carbide storage and transportation, Carbide fires, Carbide lime spillage and hot acetylene cylinder.
9. Spray of cooling water over the hot cylinder shall be continued for a sustained period of time till acetylene cylinder is attaining cool.
Safety distance table for acetylene plant
| From |
To |
Distance in Meter |
| Acetylene plant |
Factory boundary wall, buildings adjacent properties, office building etc. |
15 |
| Acetylene plant |
Pressure vessels containing cryogenic liquid storage |
15 |
| Acetylene plant |
Oxygen manufacturing plant |
30 |
| Acetylene plant |
Air compressor air intake point |
90 |
| Lime sludge drying pits |
Boundary wall and acetylene generation unit |
9 |
| Acetylene plant |
Non flame proof electrical fittings |
15 |
Form F
(See Rules 50, 51 and 54)
Licence to store compressed gas in cylinders
Licence No . . Fee Rs
Licence is hereby granted to . valid only for the possession of cylinders filled with compressed gas in the licensed premises described below and shown in the plan No. dated subject to the provisions of the Explosives Act, 1884 (4 of 1884) and the rules made there under and to the further conditions of this licence.
The licence shall remain in force up to 30th day of September, 20 .. Chief Controller/Controller of Explosives Description and location of the licensed premises
The licensed premises, the layout boundaries and other particulars of which are shown in the attached approved plan No. dated . are situated at and consist of for possession of the gas contained in cylinders as described hereunder:
Type of gas . Quantity
(a) toxic
(b) non-toxic and non-flammable
(c) Non-toxic and flammable ..
(d) Dissolved acetylene gas
(e) Non-toxic and flammable liquefiable gas other than LPG ..
(f) Liquefied petroleum gas .
and is situated at ..
(Survey No/Plot number) (Name of street) (Village or town) (Police Station)
(District)
Space for Endorsement of Renewals
This licence shall be renewable without any Date of ..Date of Signature and concession in fee for ten years in the absence renewal expiry stamp of the of contraventions of Explosives Act, licensing 1884 or Gas Cylinders Rules, 2016, framed authority there under or of the conditions of this licence.
The licence liable to be cancelled if the cylinders do not conform to the description given in the body of the licence and for contravention of any of the rules and conditions under which this licence is granted and the holder of the licence is also punishable as provided for under Section 9-B of the Explosives Act, 1884.
Conditions
1. Construction details of LPG storage shed
(a) LPG cylinder storage shed shall be constructed from any non-flammable material having floor area of minimum 11 square meter for 1000 Kgs of LPG storage. Mastic flooring conforming to IS-1195/1196 shall be provided in the LPG cylinder storage shed. The ventilator area shall be minimum 10% of the floor area. Minimum safety distances as specified in table given in Condition 5a of Form F licence shall be maintained and minimum 1.8 M high brick masonry compound wall shall be provided all around the LPG storage shed maintaining minimum safety distances as specified in Condition 5a of Form F license. Compound wall gate width shall not be more than 1.2 M. Dedicated LPG cylinder truck parking area in front of LPG cylinder storage shed shall be provided, which shall be surrounded by an industrial type of fencing of minimum 2.0 m height.
(b) The licensed premises shall not be used for any purpose other than for keeping of compressed gas filled in cylinders.
2. Compressed gas cylinders shall be stored only in the storage shed, which shall be constructed of suitable non-flammable materials provided that, when only non-flammable gas filled in cylinder is stored, the beams, rafters, columns, windows and doors may be of wood.
3. The storage shed shall be adequately ventilated near the ground level and near or in the roof. In case the storage shed is used for keeping liquefied petroleum gas cylinder, the ventilators shall be provided with two thickness of fine copper or other non-corroding metal wire gauge of mesh not less than 11 to the linear centimeter.
4. As far as possible, different types of gases should not be stored in the same shed. Where different types of gas cylinder is stored in the same shed, cylinder may be grouped together depending on the nature of the gas contained therein e.g. flammable gas cylinder shall be separated from cylinder containing oxidizing gases by an intervening space of one metre or by a fire resisting partition wall in between them and cylinder containing toxic gases shall be segregated from the cylinder containing non-toxic gases by a suitable partition wall.
5.(a) The following distances shall be kept clear at all times, between any building, public place, public road or any adjoining property which may be built upon and the storage shed used for the storage of liquefied petroleum gas cylinder:
| Quantity of compressed gas in Cylinder |
Minimum distance to be kept clear |
| 0 101 |
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| 101 2000 |
3 |
| 2001 3000 |
4 |
| 3001 4000 |
5 |
| 4001 6000 |
6 |
| 6001 8000 |
7 |
| 8001 10000 |
8 |
| 10001 12000 |
9 |
| 12001 20000 |
12 |
| over 20000 |
15 |
Provided that the distance specified above may be reduced by the Chief Controller (i) where screen walls are provided or other special precautions taken, or (ii) where there are special circumstances which in the opinion of the Chief Controller would justify such reduction.
(b) Minimum 3.0 m clear safety distances shall be maintained all around toxic gas and flammable gas storage shed other than LPG. An industrial type fencing of height not less than 2.0 M shall be provided all around the cylinder storage shed.
6. Notwithstanding anything contained in condition 6 above, cylinders containing liquefied petroleum gas exceeding 100 Kg but not exceeding 500 Kg may be kept in a storage shed forming part of, or attached to a building, provided that it is separated there from by a substantial partition and the only means of access to it is from outside air, such a storage shed shall not be situated under any staircase or near other entrances to, or exits from the rest of the building or other buildings.
7. A shed used for storage of liquefied petroleum gas cylinder shall be surrounded by a suitable brick masonry compound wall of 1.8 meters high with a 1.2 meter wide gate to prevent unauthorized person from having access to the shed and its safety zone.
Note: Suitable space for parking of truck and unloading or loading of cylinders shall be provided by the licensee.
8. Thin wall cylinder shall not be stacked in a horizontal position:
Provided that in case of liquefied petroleum gas cylinders, the following method of stacking may be permitted
(i) filled cylinder shall be stored vertically and not be stacked more than 2 high;
(ii) empty cylinder if stored vertically, shall not be stacked more than 3 high and; if stored horizontally, shall not be stacked more than 5 high;
(iii) the pile of the cylinder shall be kept stable by using chocks at the ends;
(iv) at least 60 centimeter wide gangway, to permit access and maneuvering of cylinders, shall be left between stacks of single or double rows and between stacks and walls,
9. True chemical name(s) of the gases shall be prominently displayed in the storage shed.
10. The storage shed shall be in the charge of a competent person.
11. Any accident, fire, explosion or untoward incident occurred within the licensed premises shall be immediately reported to the Chief Controller, Controller, District Magistrate and the Officer-in-Charge of the nearest Police Station and by quickest mode of communication.
12. Any person storing gas cylinder, when called upon by a notice in writing, to execute any additions, alterations or repairs to the gas cylinders storage shed, which in the opinion of the inspecting authority, are necessary for the safety of the premises, shall execute the said additions, alterations or repairs within such period not being less than one month from the date of receipt of the notice, as may be specified in the notice.
13. No shed used for storage of flammable gases shall be opened and no handling of the gas cylinder shall be permitted between the hours of sunset and sunrise, except where approved electric lighting is exclusively used.
14. The storage shed and the area surrounding it shall at all times be kept clean and free from all flammable materials, waste vegetation and, rubbish.
15.(a) No fire, furnace or other source of heat or light other than flameproof electric light and fittings shall be allowed in the storage shed and within the safety zone required to be maintained under condition 6.
(b) No person shall smoke in the storage shed or carry matches, fuses, mobile phones or other appliances producing ignition in the premises. Conspicuous No smoking signs in Hindi, English and the regional language shall be pasted or hung up at prominent places outside the storage shed.
16. The licensee shall provide at the licensed premises a minimum of two potable foam type or ordinary chemical type fire extinguishers of 10 kg each BIS marked or approved which shall be kept ready at a convenient location for immediate use in the event of any fire in addition to other fire fighting for other mitigating facilities required for flammable or toxic gases.
17. Free access to the licensed premises shall be given at all reasonable times to any of the officers listed in Rule 71 and every facility shall be afforded to such officer for ascertaining that the rules and the conditions of this licence are duly observed.
Form G
(See Rules 50, 51 and 54)
Licence to dispense compressed natural gas or compressed Bio Gas in a CNG/CBG dispensing station as automotive fuel
Licence No . Fee Rs
Licence is hereby granted to valid only for filling compressed natural gas in on board CNG/CBG cylinders of vehicle as automotive fuel in the licensed premises described below, subject to the provisions of the Explosives Act, 1884 (4 of 1884) and the Gas Cylinders Rules, 2016 made there-under and to the conditions of this licence.
The licence shall remain in force up to 30th day of September, 20 ..
The . 20 ..
Chief Controller of Explosives
Description and location of the licensed premises
The licensed premises, the layout boundaries and other particulars of which are shown in the attached approved plan .. No .. dated are situated at (Survey No/Plot number) (Name of street) (Village or town) (Police Station) (District) and consist of (i) number of cascades each containing No. of cylinders with total water capacity of .. KL (ii) .. number of compressors (iii) number of dispensers and (iv) other facilities .
Space for Endorsement of Renewals
| This licence should be renewable without any concession in fee for ten years in the absence of contraventions of Explosives Act, 1884 or Gas Cylinders Rules, 2016 framed there under or of the conditions of the this licence. |
Date of renewal |
Date of expiry |
Signature and office stamp of the licensing authority |
The licence liable to be cancelled if the cylinders do not conform to the description given in the body of the licence and for contravention of any of the rules and conditions under which this licence is granted and the holder of the licence is also punishable as provided for under Section 9-B of the Explosives Act, 1884.
Conditions
1(a). If CNG or CBG cascade and compressor is installed on suitable RCC or Steel structure and open to sky then following additional conditions shall also be complied along with all other requirements of the rule
(i) Dedicated flooding type fire fighting system for CNG or CBG cascade storage and compressor kept on RCC structure operatable from ground level or automatic shall be provided.
(ii) An analysis report showing 4 hours fire resistant rating as per IS-1642-1989 shall be conducted by reputed agency and its report shall be enclosed along with other documents.
(iii) Risk analysis report prepared by a reputed engineering agency and its report shall be enclosed along with other documents.
(iv) The structural adequacy with respect to the superstructure with reference to static and dynamic load/vibrations on full operation of all the equipment shall be carried out by a reputed structural engineer and its report shall be enclosed along with other documents.
(v) A HAZOP study shall be carried out by a reputed engineering firm and its report shall be enclosed along with other documents.
(vi) Minimum two stair cases opposite to each other for proper access to the CNG equipment area shall be provided.
(vii) CCTV camera shall be provided for close monitoring of the station min retention of minimum 24 Hrs recording.
(viii) Emergency stop buttons shall be provided on ground level and roof level.
1(b). Composite CNG dispensing units comprising of storage cylinders, compressor and dispenser integrally shall be of a type approved by the Chief Controller and minimum safety distance of 4.0 m. shall be kept clear all around the stand alone composite CNG dispensing unit and for other safety distances shall be applicable as given 10[Table II of Condition 7 of the licence in Form G].
1(c). The licensed premises shall be used only for the purpose and facilities it is licensed for.
2. CNG or CBG be dispensed only into those cylinders of motor vehicles, which are approved by the Chief Controller and have passed the periodic statutory tests under these rules conducted by a testing station recognised by the Chief Controller.
3. The CNG or CBG cascades, dispensers, compressor, piping, and other fittings shall be of a design suitable for CNG in conformity to the Gas Cylinders Rules, 2016 and safety distances shall be maintained as per Table I and II given below.
4. The storage of the cascade of cylinders should be made in a well-ventilated shed having a light roof or canopy with at least one side open. An area of at least 1 meter around the cascade shall be provided within the shed and the same shall be demarcated either by raised platform or by curb wall.
5. In case, the cylinder cascade is mounted on Light Commercial Vehicle, the same shall be made totally immovable by suitable application of brakes and chokes.
6. No cylinder shall be filled with CNG or CBG in excess of the design working pressure.
7. Inter-distances between various equipments, storage cascades, dispensers, etc. installed in CNG or CBG dispensing station shall observe safety distances as per Table IA & B and II
Table I-A
Inter Distances
From buildings and outer boundaries to gas storage units
| Total capacity of gas storage cascade units (in liters) |
Minimum distance from buildings and boundaries (in meters) |
| Up to 4500 |
2.5 |
| 4500 to 10000 |
4.0 |
| 10000 to 100000 |
10.0 |
Table I-B
Minimum 1.0 m inter distances shall be maintained between two cascades
Note. If on the side(s) towards boundary of the installation, the clearance as above is not available, the same may be reduced to 2 meters provided a 4 H-FRR RCC wall of adequate height and length covering the cylinder cascades is constructed at the boundary and adequate clear space is available on the other side of the wall.
Table II
Inter distances between various facilities in the CNG fueling station
| Sl. No. |
Distance from (in meters) |
CNG/CBG Compressor |
CNG/CBG dispensing Unit |
Storage Cascade |
Outer Boundary wall/CLF* |
MS/HSD Dispenser |
Vent of MS/HSD u/g storage tanks |
Filling Point of MS/HSD |
| 1 |
CNG/CBG compressor |
- |
3 |
2 |
3 |
6 |
6 |
T-1 (Min-3) |
| 2 |
CNG/CBG dispensing Unit |
3 |
- |
2 |
4 |
6 |
4 |
-do- |
| 3 |
Storage cascade |
2 |
2 |
- |
T-1 |
T-1 (Min-6) |
T-1(Min-4) |
-do- |
| 4 |
Outer boundary wall/CLF* |
3 |
4 |
T-1 |
- |
6 |
4 |
-do- |
| 5 |
MS/HSD Dispenser |
6 |
6 |
T-1 (Min-6) |
6 |
-6 |
-do- |
|
| 6 |
Vent of MS/HSD u/g storage tanks |
6 |
4 |
T-1 (Min-4) |
4 |
6 |
- |
6 |
| 7 |
Filling point of MS/HSD |
T-1(Min-3) |
|
|
*CLF. Chain Link Fencing.
Note (i) T-I denotes Table-I.
(ii) Distances shown as - shall be any distance necessary for operational convenience.
(iii) A suitable curbing platform shall be provided curbing platform shall be provided at the base of the dispensing unit to prevent vehicles from coming too near the unit.
(iv) A CNG or CBG cascade having cylinders of total water capacity not exceeding 4500 liters can be mounted on top of the compressor super structure. The assembly shall observe 3-meter clearance around and also from the dispensing unit and it can be reduced to 2 meter as per Note-I of Table - I.
8. The dispenser for dispensing CNG or CBG shall be of a type approved by the Chief Controller.
9. The vehicle shall have approved type of CNG kit fitted in accordance with guidelines of the Ministry of Road Transport and Highways, Govt. of India.
10. No motor vehicle shall be fueled while the engine is running and, where the vehicle is licensed for the conveyance of more than six passengers on hire, while any passenger remains in the vehicle.
11. Warning signs with the words STOP VEHICLE , NO SMOKING , NO OPEN FLAME PERMITTED , FLAMMABLE GAS , shall be displayed at dispensing station and compressor areas prominently.
12. All electrical fittings and equipment such as compressors, motors, switches, starters, etc., installed in the premises used for compressing and filling of CNG shall be of flameproof construction conforming IS 2148/IEC 60079(in lieu of IS2148) approved by the Chief Controller of Explosives.
13. No alterations or additions shall be carried out to the premises without prior approval of the licensing authority.
14. Smoking, naked lights, lamps, source of fire, mobile phones or any other implements capable of igniting flammable vapour or gas shall not be allowed inside the premises.
15. Every person managing or employed on or in connection with the licensed premises shall abstain from any act whatsoever which tends to cause fire or explosion and which is not reasonably necessary and to the best of this ability, shall prevent any other person from doing such act.
16. The licensee shall provide at the licensed premises the fire fighting facilities at least as per the following scale at different locations
| Location |
Type of extinguishers |
| Dispensing Unit |
1 10 Kg DCP |
| Compressor (On-line) |
1 10 Kg DCP |
| mother station |
1 70 Kg DCP |
| CNG storage |
1 10 Kg DCP |
| Cascade refueling area |
1 10 Kg DCP |
| MCC/Electrical installation |
1 4.5 Kg CO2 per 25 Sq. M. floor area |
17. The operator and attendant shall be fully conversant and trained with all the facets of the dispensing activities including operations, procedures, maintenance and hazards of CNG or CBG and the risk associated with the handling of the product.
18. The emergency telephone numbers of local fire service, police and the principal marketing company and emergency instructions shall be conspicuously displayed in the licensed premises.
19. If the licensing authority calls upon the holder of a licence by a notice in writing to execute any repairs in the licensed premises which are, in the opinion of such authority, necessary for the safety of the premises, the holder of the licence shall execute the repairs within such period as may be specified in the notice.
20. Free access to the licensed premises shall be given at all reasonable time to any of the officers listed in Rule 71 and every facility shall be afforded to such officer for ascertaining that the rules and the conditions of this licence are duly observed.
21. Any accident, fire, explosion or untoward incident occurred within the licensed premises shall be immediately reported to the Chief Controller, Controller, District Magistrate and the Officer-in-Charge of the nearest Police Station by quickest mode of communication.
SCHEDULE VI
(See Rule 20)
Transport of Cylinders
1. Transport of cylinders by vehicles:
(a) The cylinders filled with any compressed gas shall not be transported by a bicycle or any other two wheeled mechanically propelled vehicle.
(b) The cylinders shall be so transported as not to project in the horizontal plane beyond the sides or ends of the vehicle by which they are transported.
(c) There shall be no sharp projections on the inside of the vehicle.
(d) The cylinders shall be adequately secured to prevent their falling off the vehicle and being subjected to rough handling, excessive shocks or local stresses.
(e) The cylinders transported in vehicles shall be blocked or braced and be so secured to prevent movement, striking each other or falling down.
(f) The cylinders filled with any compressed gas shall not be transported along with any other article of a highly flammable or corrosive nature.
2. Restriction on transport:
(a) The cylinders containing flammable gases shall not be transported along with the cylinder containing any other type of compressed gas.
(b) The cylinders containing toxic or corrosive gas shall not be transported along with food-stuffs.
(c) Acetylene cylinders shall not be transported in closed vehicle
(d) Thin wall cylinders shall not be transported in horizontal position. Notwithstanding anything contained in clause (a) above, DA cylinder not exceeding twenty five in numbers may be transported along with nontoxic non-flammable gases taking due precautions.
3. Loading and unloading for transport:
(a) No lifting magnet shall be used in loading or unloading of cylinder filled with any compressed gas.
(b) Where any such operation is carried on by means of a crane or a fork-lift truck, a proper cradle with chains or wire rope slings shall be used.
4. Protection of valves during transport:
(a) Every cylinder containing compressed gas shall, when transported, have its valve protected against damage in the manner provided in sub-rules (b) and (c) unless it is securely packed in a box or crate.
(b) Where the design of the cylinder does not provide for the valve lying wholly below the level of the body of the cylinder, a stout metal cap, metal cover or a protective metal ring or grill of a design approved by the Chief Controller shall be provided, the design being such that the cap or cover or ring or grill is nowhere in close proximity to any part of the valve or valve body.
(c) Where metal caps or metal covers are provided, to protect valves fitted to cylinder other than those containing highly toxic gases like Hydrogen Cyanide, Phosgene, Cyanogen, Cyanogen Chloride, it shall be provided with a vent of such size so as to prevent any gas pressure inside the cap or covers.
(d) The cylinder containing highly toxic gases like Hydrogen Cyanide, Phosgene, Cyanogen, Cyanogen Chloride gases, shall have their valves protected with gas-tight metal caps or covers.
(e) Nothing in sub-rules (1), (2) and (3) shall apply to cylinders containing oxygen or nitrous oxide for medical purpose having water capacity not exceeding 5 litres.
5. Leaky cylinders:
(a) No person shall tender or transport any leaky cylinder.
(b) Any cylinder containing a flammable or toxic gas, which develops a leak during transport shall promptly be removed to an isolated open place away from any source of ignition and the person responsible for transportation shall immediately contact the filler or the consignor as the case may be, for necessary advice.